World of Bagpipes : Making Bagpipes

Tooling : The Lathe 


 

 

Introduction

 

Wood Lathe

 

Metal Lathe

 

Ornamental Lathe

By far the most important piece of workshop equipment as without it very little can be achieved, the choice of type is therefore extremely important. 

From study of both extant instruments and contemporary woodcuts and illustrations it is obvious that many of the makers of woodwind instruments used some of the most sophisticated versions that were available at the time one example being that from Diderot & Alembert's Encyclopédie (Paris 1767, 1776 ) where that depicted in the instrument makers workshop is of the most complex type for the period being capable of cutting threads of several different pitches via a traversing mandrel and uses both captive and freehand tools even though it is in essence a pole driven lathe. 

Robert Reid of North Shields best known for his Northumbrian Small Pipes certainly used at some point, what is known as an "Ornamental Lathe" where ingenuity has triumphed over the straightforward tuning normally carried out.

The final choice as to what fulfils the ideal type rests with the maker as each type has advantages and disadvantages. The main considerations will be be the accommodation available and the budget. The ideal is of course one of each type !

When purchasing a lathe or indeed any other piece of workshop machinery especially if second hand a check should be made as to whether spare parts and accessories are still available and if not how well equipped is it. Certain parts are essential for work holding and ideally should come with the lathe these being a three jaw self centering chuck, a four jaw independent chuck and faceplate. It should also have standard internal tapers to the headstock mandrel and tailstock such as No 3 and No 2 Morse although it is possible to buy conversion sockets for other types. (The Morse taper tends to be standard on modern machines). Another point to check is the type of bearing that the mandrel runs in - are they plain phosphor bronze bushes, ball races or tapered roller bearings and is there the facility for adjustment. Most important is to have some form of thrust bearing to counteract lateral forces when boring and reaming as without this the lathe can slow or stall. Of these three it is the tapered roller kind that fulfils the requirements making it the ideal choice. The basic lathe consists of the Bed which should be as sturdy as possible with the ways ground perfectly and if purchasing second hand care should be exercised as it can be worn in some areas, notably near the headstock where the majority of work is carried out.

The most difficult task facing the woodwind instrument maker is that of long hole boring requiring a perfectly set up machine and this aspect of a machine should be checked thoroughly.

Index

Tooling

  • Chucks
  • Drills
  • Reamers
  • Miscellaneous

Materials

  • Wood

  • Plastic

  • Metal

  • Other

  • Making

  • Bag

  • Turning

  • Boring

  • Reaming

  • Metalwork

  • Decoration

  • Finishing


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    Last Revised: 03/09/00
    Copyright © July 2000 Christopher Bayley. All rights reserved.
    Contact me: Christopher Bayley